in April, many of these companies have turned to services to defend their niches. Unlike many in manufacturing who deride service as a cost of business to be minimised, these Mittelsatnd firms see a services led approach as key to maintaining their competitive advantage and maximising the value of their technology. These companies who in the 90′s focussed on building their own global sales and maintenance networks, now find themselves with the capability to sell value, as opposed to many competitors who have developed through agents. This is allowing them to a new ‘hybrid value-added’ model in which the product is an outcome that the customer wants rather then the good that produces it. Their chinese competitors may be able to re-produce the industrial part, but they can not copy the whole hybrid. Some believe that this hybrid approach, means that Germany’s actual manufacturing output might be even 10% higher than the current 20%.This is not purely a German phenomenon. Two of the UK’s leading engineering businesses, Rolls Royce and BAE Systems, now have more than 58% of their revenues from Services. But despite these few exceptions there still appears significant opportunity for European business’s, including Germany’s to further strengthen their competitive position. In a study in 2009, Andy Neelyshowed that 58% of US manufacturing businesses had services as part of their portfolio, as opposed to 19-40% in Western Europe.So what’s holding back Europe. Perhaps the Mittelstand firms start to provide a clue with their Hybrid approach, which is very much Outside In thinking. This requires businesses leaders to get away from pure technology and manufacturing and think more about how to make their customers more successful in their business.
in April, many of these companies have turned to services to defend their niches. Unlike many in manufacturing who deride service as a cost of business to be minimised, these Mittelsatnd firms see a services led approach as key to maintaining their competitive advantage and maximising the value of their technology. These companies who in the 90′s focussed on building their own global sales and maintenance networks, now find themselves with the capability to sell value, as opposed to many competitors who have developed through agents. This is allowing them to a new ‘hybrid value-added’ model in which the product is an outcome that the customer wants rather then the good that produces it. Their chinese competitors may be able to re-produce the industrial part, but they can not copy the whole hybrid. Some believe that this hybrid approach, means that Germany’s actual manufacturing output might be even 10% higher than the current 20%.This is not purely a German phenomenon. Two of the UK’s leading engineering businesses, Rolls Royce and BAE Systems, now have more than 58% of their revenues from Services. But despite these few exceptions there still appears significant opportunity for European business’s, including Germany’s to further strengthen their competitive position. In a study in 2009, Andy Neelyshowed that 58% of US manufacturing businesses had services as part of their portfolio, as opposed to 19-40% in Western Europe.So what’s holding back Europe. Perhaps the Mittelstand firms start to provide a clue with their Hybrid approach, which is very much Outside In thinking. This requires businesses leaders to get away from pure technology and manufacturing and think more about how to make their customers more successful in their business.
These days no matter what business we are in, continuous on-going cost reduction while increasing value to the customer is the challenge most service leaders have to face every day of the week. As with most things in life there is no magic strategy. Although technology is an enabler, the most important element is to develop a culture that challenges ourselves every day to find new ways of doing things more efficiently or that offer more value. Here are potentially 7 habits you might want to review if you want to evolve in to a low cost, high value product services organisation. I would be interested in your views;
1. Manage the Total Service Resource to reduce waste, gain efficiency & a critical mass of capability
Whether you have a direct service team or work through 3rd party providers seeing and managing the TOTAL services resource as an entity can lead to increased efficiency and improved satisfaction.
Within field based organisation this does not necessarily mean forming big teams that no longer are flexible to the needs of the customer. But by sharing information on capacity planning and available expertise can lead to improvements of up to 10%.
Call & Technical centres can find significant benefits through consolidating small isolated local centres as one organisation. This allows for better use of technical expertise and and provision of local language support. It does not necessarily mean a central location(which does help) and for international coverage the savings can be up to 25%
And you use a large number of 3rd party service providers, looking at consolidating and deepening your relationship with a few key suppliers can lead to saving up to 50% through dramatically reducing the time required to manage your providers and gaining efficiencies through greater throughput.
And ironically the spin off of consolidating expertise, can be better service to the customer as the organisations capability increases!!
2. Know how your products are performing and how they are being used
The quality of the product still has an enormous impact on the cost to serve. Your role as a service leader is to take responsibility and make sure that you professionally monitor product quality and feed it back into the product organisation is a structured data driven manner. Use data to drive your colleagues towards the actual needs of your customers.
This is where remote product monitoring and remote diagnostics offer huge savings in speed of reaction, cost reduction and data for improvement.
3. Process Excellence: first document, then improve, then automate
Key to low cost, high value processes is a focus on process excellence. And it’s not a secret that the 1st step is to document your processes. This gives you the baseline against which all those side discussions, ideas from your staff and even more formal initiatives can be discussed, tested and importantly actioned. Otherwise you will find all your efforts and the words of your team simply disappearing into thin air, never to see the light of day.
And having created a robust process, look to automate and eliminate waste.
4. Customize the front office, but standardise the back office
There is no point having great processes if your business model is fundamentally flawed. So design your services processes to be modular in nature to allow easy configuration to the needs of the customer, but benefit from volume generated efficiencies created in the back office
5. Continually manage and balance your KPI’s
By creating the right balance of KPI’s that cover the key aspects of your service operation and customer experience from different angles. It’s no accident that the mantra ‘if you can’t measure it, you can’t manage it’ has come into the the business vocabulary. But remember another well worn mantra ‘measures drive behaviour’ so take your time to get it right and continually assess the results.
6. As well as carrots, make sure you have a stick
We all know that not all service costs are within the control of the service organisation, for example how many of us have held our head believing tat sales have set to high an expectations. Don’t become part of the blame game. Get involved with the Sales team and make sure they understand the value that you service team brings directly to their customers. Empower yourself and your people.
But on the flip side make sure you design into your way of working the stick. Charge back of warranty costs are a good example of how a manufacturing organisations must feel the pain of non delivery and take responsibility for their deliverables. In the same way ensuring the sales force in their gross margin calculation take account of those ‘little incidental services’ such as Product Start Up that somehow get given away to clinch the deal.
7. Don’t forget ‘The People’
It’s people who deliver the service either directly at touch points or indirectly through managing the back-office. Their motivation and expertise needs to be managed. Learn from excellent performers to improve and motivate, and manage out of the business those that can not deliver. Low cost delivery does not necessarily mean low cost people, but it does mean we all have to be smarter.
These are a few of the many things you can do?

PSi & Noventum research has shown that as PET converters look at ways to avoid being squeezed out of the value chain by brand owner’s insourcing manufacturing, many are taking a services-led approach in order to survive. Increasingly the industry is offering services such as design consultancy or ‘hole-in-the-wall operations’to develop closer partnerships with key clients. However the challenge of this transition is not to be under-estimated. Many business leaders who have established their careers in a plastics industry orientated around technology and manufacturing, fail to appreciate that developing services requires a change in orientation of thinking from delivering something that can be held in the hand, to a customer experience. Those that do not appreciate nor understand this subtle difference are slowing down their business growth, or at worst endangering their business through not delivering value.
As a product/manufacturing company, it is not easy to transform to service led client centric approach. But with time patience and sometimes a little guidance, there are many examples where this transformation has been successful.
When working with best in class companies, we see 5 key steps to successful service transformation:
- Get closer to key customers
- Strengthen you service proposition
- Focus on high quality service delivery
- Use a service development process
- Establish more effective remote support
The first and most important step is to Get closer to key customers in order to be able to quantify the value your service brings to their business. This will reveal your true market position; your competitive advantage will become clearer, so enabling improved decision-making. Sounds rather obvious, but you would be surprised how many converters are pushing technologies and taking an ‘Inside out’ approach rather than ‘Outside in’!
The ‘Outside-in’ approach allows managers to gain a deeper understanding of customer value, so as to Strengthen their service propositions. Often this knowledge comes out of a structured review with their customers about the key drivers for their business. This opens up the opportunity for companies to offer new solutions, especially if they can reduce the Total Cost within their customer’s operations or minimize business risk. Understanding these needs has allowed PET converters to offer production outsourcing and consulting services. The challenge within the PET market is how to stay ahead of this trend and develop profitability. A video on the ‘Outside-in’ approach can be viewed on OUTSIDE-IN
Profitable delivery of services is dependent on having a Focus on high quality service delivery. Typically this involves identifying improvement issues through benchmarking and observation of the customer touch points using tools such as video & interviews. How effectively has the plastics industry taken up the services challenge? There is probably still significant room for improvement and using a benchmarking tool such as the Best Practice and Service Industry Standards would allow the industry to compare its operations against world-class service organisations.
Successful businesses always use a service development process to implement new contracts & services, in the same way that products move through project plans and milestone decision points. Tools like this help businesses deliver on time, at the right cost and quality, yet we know they are not as widely used in the plastics industry as other sectors.
And finally we see more and more companies using technology to reduce costs through remote support from a central location. Remote production monitoring would be a good example of this trend, but again is not widely utilized. There is an undoubted opportunity to use this type of technology to standardise and centralise service operations, yet retain the flexibility that most customers require.
The opportunities within the PET industry to gain differentiation through the delivery of high quality services seem clear. Those PET converters who wish to transform to client centric, service orientated businesses, would be wise to follow these 5 principals of success. With this research, Noventum now brings its deep understanding of Service Transformation into the PET industry.
You can download an executive summary of this report based on recent senior executives experiences from a number of leading technology companies through visiting the Noventum website
As an Associate consultant with Noventum, Nick a specialist in the development and execution of service strategies that increase the value of manufacturing and technology businesses. He has a deep knowledge of the needs of the PET market having been responsible for After Market Sales at Husky EMEA.
Noventum focuses on Strategic Service Management and has expanded internationally over the last 10 years to over 70 staff worldwide. With expertise in all areas of Service Management, that is continually undertaking pragmatic research on industry trends, providing clients with regular insights and working with them to add value through Service. For more information on our programmes & events see www.noventum.eu
Manufacturing companies are increasingly seeing services as a way to differentiate themselves from the competition. But is there a recipe for success?
Probably the first step is to realize that it is a fundamental paradigm change in leadership thinking. Business leaders who have developed their ideas in manufacturing and technology, have to move away from seeing Service as necessary evil or purely as a cost center. They must change their paradigm to seeing their value as an ‘output or capability’ that supports their customers own business goals. This does not at all diminish the importance of manufacturing & technology, which are critical to delivering these capabilities profitably.
Having made this paradigm shift and engaged in what is sometimes known as servitization, are there common themes in companies that do this well, such as BAE, Alsthom, Rolls Royce and GE.
In a recent interview on blogtalkradio, Professor Tim Baines from Aston University in the UK, highlighted 6 areas, which resonated with my own experiences.
- Manufacturing Facilities located close to the customer, so as to offer faster and more flexible services.
- Increase Manufacturing Vertical Integration: For complex products such as rolling stock or engines, this allows greater scope for developing product systems that support the services profitably.
- Information and Communication technologies: become key in collecting data on product performance which enables:
a) Lower cost delivery of the service
b) Collection of data that allows the value offered to the customer to be truly understood - People, need to change from a manufacturing perspective that focuses product delivery to a customer centric approach that focuses on the impact on the customer
- Performance measures that develop beyond the SLA’s which monitor adherence to a specification, but to metrics that are linked to the customers own measures of success.
- Processes: that move from being reactive around service, to being pro-active
But the key as often is to make that shift in mind-set. To move away product & technology benefits and think more about the CAPABILITY your business is delivering.